I noticed that there was an oil leak from the oil drain plug under the bike. I know they didn't have to remove the pan to install it as that involves dropping the front differential and driveshaft. Your engine needs oil to run. I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. Simple stripped drain plug reapair 99 simple stripped drain plug reapair 99 faq s fumoto oil drain valves how to remove a stripped oil drain plug How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn Porsche Discussion ForumsI Have A Stripped Oil Drain Plug HelpFixing Stripped Oil Drain Thre… Read More » Get it as soon as Tue, Jan 12. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. If you can get to it, you can use a chisel and hammer to push it round although you will only get the edges. (Pwnin O'Brien), Re: I stripped my rear diff fill plug, how can I get it out? Install a 1/2 pipe plug and you've got a drain. Wanted to check the diff oil. 79. So far, I've tried everything. I plan on torching it and slowly back it out with the breaker bar. I learned this trick from Allen heads. I've got a new one on the way but need to know how to remove the f'd up one. Final Words. Your engine needs oil to run. The last time I went to a repair shop (back in 2001) the dip shits stripped my oil … I bought my truck back in Feb. and have only needed to change the oil twice. I did the transfer case no problem because Grease Monkey, who stripped the rear diff plug, also left the TC plug so loose it was leaking. Notch it with a grinder and hit it with a hammer and chisel. (Andrew224), Re: I stripped my rear diff fill plug, how can I get it out? The cheater bar on the end of the breaker bar was just deforming the hole as it wouldn't budge. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Need so help. This easy trick has worked well for me on different vehicles to open the drain plug easy-peezy. Damn thing was on so freaking tight. Arrives before Christmas Only 12 left in stock - order soon. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. Apparently there were at least two different square hole patterns used during MGA production. They are independent publications and are not affiliated with or endorsed by Nissan or Infiniti. In addition to a metal pipe plug, use a drill bit or 1/8-inch pipe tap in order to tap the hole. (JonathanPrem), Re: I stripped my rear diff fill plug, how can I get it out? I also torque it to spec of 48lbs so as not to over tighten again. I gotta say it was great seeing this sh!tty little fill plug twisting out. $41.24. I,m new here, so I'm probably missing something. Welding a bolt to it would be the guaranteed way to get them loose, but trying with the torx socket wouldn't hurt. It is the best concoction i have ever used on a rusty bolt. My mechanic tried to get mine off it stripped and was rusted pretty bad. 11,144 Posts #8 • Mar 31, 2011. Thanks for all the advice guys. oil was, I had to get that rear plug out one way or the other. It may not display this or other websites correctly. Save Share. Mar 26, 2010 #1. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. Use a 8mm hex on an impact or breaker bar to get it if it isn't stripped yet. Probably a round plug with either a 3/8 or a 1/2 inch square hole … Step 1. Step 2. Yeah that woulda sucked! Its a poor design, as you can see from the new plug, there really isn't much surface area for the hex bit to grab even when its fresh from the factory. i nearly stripped my drain plug aswell. To explain this, you would take the sharp blade of the chisel and position it into the plug so it is facing to the outer edge of the plug where the threads are. I'll be trying to pull it out this Sunday. I torched it and tried the breaker bar and it still wouldn't budge. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. Anybody have any ideas of what to do here? GM has issued a TSB #99-04-21-001 to discuss methods to remove stuck transfer case drain plug. When you put … I think I just used the 1/2 drive without any attachments. Guy who worked on it before me stripped it. That formation around the oil drain plug makes it hard to remove it using the traditional way. After seeing how nasty my front diff. I had to put it up to full torque to get it to start backing out. I finished up the trannie filter no problems. Stripped my front diff drain plug today. I've done the same thing on removeable covers when someone stripped off the normal drain/fill plug. I moved to the rear differential and noticed the fill plug was stripped already, but I still tried to get it out with 1/2" breaker and 3/8 adapter. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. For a better experience, please enable JavaScript in your browser before proceeding. Yah , the plug was boogered on the 94 when I went to check it. Then I took a good heavy hammer and a new POS cheap ass 3/4" chisel and beat that nut off. There were no metal chunks or shards, just a lot of stuff on magnet. Buy a fresh replacement drain plug … Apparently there were at least two different square hole patterns used during MGA production. I've never torched anything before but I'm figuring this is an option. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Thank you! $10.89 $ 10. 4.5 out of 5 stars 2. I tried PB Blaster but there is just nothing left for the hex bit to grip and because it is recessed you can't get channel locks or vise grips on it. Probably your only option is to heat it up and try to back it out. Discussion Starter • #1 • Sep 14, 2012. Went to pull the fill plug. Tiny Bolt, Major Disaster. I stripped the hex 10mm drain nut on the front differential. Being worried I'd strip it out I gave up for the night. Somewhat of a moment of victory. The hammer moves the metal into the hole . Don’t forget to remove the fill plug to help it drain better and you may need to use a piece of wire or awl to clear the debris from the hole. I wrapped it in gaff tape for 3 reasons. 85. The fluid was black and there was a layer of metal mud on the magnet, not to happy to see that. I ended up having to take my truck to the shop and have them use power tools to remove the front differential drain plug, after I stripped it. 99. Weld a nut on it, out anti seize on threads and you'll never have that problem again. keep us posted, I'm sure you will have no problems now. You can pick up Twist sockets At your local auto parts store such as AutoZone NAPA Pep Boys or harbor freight Only 5 left in stock - order soon. So when I went to drain the first start up oil on the 300. 5.0 out of 5 stars 1. i nearly stripped my drain plug aswell. I did the same thing to my drain plug on a tundra. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Sorry about that... Good call on trying the fill plug first. Cool. The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the drive ratchet, since the 3/8 fitting on the ratchet has some play. you can also purchase a cover with a plug installed, or put a plug in your cover. So I picked up a new bike today. So after I drain the oil I figured I would stay with it since it worked. Either way, it was in there good. The drain plugs in these transfer cases are made from aluminum and have a ¼” square drive recess. $376.85 $ 376. The molecules mix with the dirt in the engine coming from comb… I ahd the chisiel cut into the drain plug good enuf to stay in place. They are a hell of allot cheaper then a new oil pan. Reply. A little outward force may be enough to get it moving. You can purchase all of these items at an auto parts store or a hardware store. I'm thinking if you had that much trouble with the fill plug, you might need to just to be safe. just a lil tip will not apply to your case but for future reference, wire brush is your friend use it along with some penetraing oil, if you could of fit an impact gun in there it might help but i would put penetrading oil and let it sit for atleast a day, i have a 3/4' x 4ft galvanized pipe that i use with a 1/2'' ratchet for that stuff, the torch should work well too maybe for like 30 -45 seconds should be good enough, i am talking the lil propane torch. It very well could but I can't say I have ever tried to use an impact tool on to hammer recessed plugs free. Can someone please advise? I'd try and find a cheap one, 1/2'' of coarse, it doesnt have to be completely snug, thats what the welder is for. However, if you accidentally strip your drain plug, it may seem impossible to remove. Only 10 left in stock - order soon. Tool for Removing Drain Plug from gearbox and differential -- TS-204. (Densetsu), Re: I stripped my rear diff fill plug, how can I get it out? Drain bolt 14x1.5 2006-2019 Raptor 700 Repair Reducer OIL Drain Plug kit Before you strip it. Material may not be copied or reprinted without written permission. 0 0. Or weld two so it can be filled and drained without removing the cover. But here I've found the opposite to be more likely. Oh I see, allen bolt, if its stripped completely, your probly gonna have to drill it out and retap, no big deal, just need the right sizes. I installed a new OEM drain bolt and tighten just enough so it won’t leak any gear oil. Of course i put my nearly stripped drain plug right back in … Is it a bolt you use a allen key on or a regular socket? Here is an image of the stripped plug and of a new plug. Front differential fill plug that I also replaced. Mix some up in a container that is not plastic. Actually prefer a non female hex if possible if someone has an alternative replacement. Was under the car yesterday checking a few things while I was swapping in winter tires. TrailBlazer, Envoy, 9-7x, Ascender, Rainer, & Bravada, The night is my companion and the highway is my home. The 1/2" breaker is slightly small for the task, combined with the force neeed to break the thing loose - i wrapped tape around the 1/2" and it fit snug enough to get the thing out. Removing bolts with rounded heads, stripped threads, frozen, or even broken flush with the material like the one shown here, can be a real challenge. Held the chisel with some vice grips to avoid pounding my hand and waled away. I ahd the chisiel cut into the drain plug good enuf to stay in place. Well the filler/drain bolt from the factory are around 36 ft/lbs tight. For one of them you can use a 3/8" square socket drive (if the plug is not too tight). 1. it helps with grip 2. I did the same thing to my drain plug on a tundra. In fact, I heard it is very common to have difficulty draining the front differential. This plug uses a crush washer that I also got from the stealership. So I picked up a new bike today. Try wedging a small flat-blade screwdriver between the differential and the head of the drain plug as you turn it. Any techniques to remove the front differential drain plug after the torx stripped out? are you having problems with it too, or have you not touched it yet? 3/4"x 36" galvanized pipe and the tape on it is probably worth more then the pipe. Used a torch on it, and it came out real easy. $19.99 $ 19. How to remove a stuck differential drain plug? The drain plug was easy with the torch and breaker bar. Here's a pic of my cheater bar. I sprayed some penetrating oil on and let it sit a few hours. Anonymous. I noticed that there was an oil leak from the oil drain plug under the bike. Well I thought the socket slipped off the bolt head when I tried breaking the last time. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. Then I took a good heavy hammer and a new POS cheap ass 3/4" chisel and beat that nut off. Magic oil drain plug 500crew honda civic forum f650 munity How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn Porsche Discussion ForumsI Have A Stripped Oil Drain Plug HelpStripped Oil Drain Plug Renn Porsche Discussion ForumsOil Pan Drain Plug Stripped North American MotoringRepair A Stripped Oil Drain Plug Ricks… Read More » It was Standard! It's nice not having to go to a shop over a darn fill plug. I thought mine was stripped, but I tried an impact and there was enough left to grab and the vibration knocked it loose. I agree with Unioncreek. You are using an out of date browser. NM Lance, Dec 6, 2015 At 01:13 PM 3/7/04 -0800, Dave Plantz wrote: >" I was wondering if you might know how to remove the rear end oil drain plug." Here's what it looks like now: that should do the trick!! 572 Posts . Discussion Starter • #1 • Oct 15, 2018. before I extract it, I want to order a new one. I also did it after driving so the metal was warm. Get it as soon as Wed , Dec 23. Also, you might want to try putting some valve grinding compound in the plug hole to help get a grip. 4.6 out of 5 stars 356. NICOclub's Nissan forums and Infiniti forums and all affiliated sites are the property of HDS Holdings, Inc. First thing I did was buy a new one from toyota. I picked one model (IS350) from the cross-reference list to find where it applies; it's the front diff drain plug, using the same 90430-24003 copper gasket as our Tundra drain plug does. Hey guys need some suggestions on how to remove a stripped front diff drain plug. $8.25 $ 8. Transmission fluid drain bolt is often too tight. Just drill the hole at the same height as the old plug in the cast port, and weld it on the cover. Well, I could of sworn I read someone's post stating they used a air hammer on the rear diff on the other site. Not that much elbow grease either, I barely gave it that last snug, it never tightened just spun out. Here are ten ways to help remove problem fasteners. (W O T), Re: I stripped my rear diff fill plug, how can I get it out? No luck. He welded a bolt to it and the bolt broke off close to the base like filling the original drain plug head making it stick out some. Guys heated the plug until it warmed up then cranked her open. Re: I stripped my rear diff fill plug, how can I get it out? He then used the air hammer with a large flat head like bit on it and slowly walked it out. Rear differential drain plug thread strip. Well I dug around a bit more and found this video on youtube from wolf auto parts: ATF and Acetone. There is a lot of metal around the drain plug, I am sure you can tap it and put a larger diameter plug (or a cut-off bolt) in its place. The oil then tends to oxidize under high temperatures. 94 Posts . I pulled out a wired bolt. JavaScript is disabled. I used Fueler's idea with the electrical tape over the end and it fit great. Take a ball peen hammer and hit the plug dead on, until the 3/8 drive has to be pounded into the plug. Rear diff drain plug stripped. (DO NOT put the chisel so it is straight into the middle of the plug! I don't think that'll work.. That's the only input I have though, sorry. (Empty V), Re: I stripped my rear diff fill plug, how can I get it out? 05-28-2018, 11:17 AM The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the drive ratchet, since the 3/8 fitting on the ratchet has some play. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. Thread starter bobs409; Start date Mar 26, 2010; bobs409 . Rear differential plug stripped- how to remove? Indeed. on my 96 ford, I was able to get enough access to drill a hole into the existing plug ( you have the cover off so you can stop any metal contamination. The allen wrench stripped the head so now I can't get the plug out. I destroyed my fill plug, and now my cover has a welded in bung at the proper height for a level check and fill. maybe just take it to an exhaust shop, tell then the problem, and give them the cheap extension (autozone comes to mind), if they are nice enough, they should help you out. I highly suggest the torch method on that filler plug before you round it out too. I went to have my Exhaust finished and had him weld in the 1/2" extension. I decided I'd have to take the wheel off so I could bungee strap the wrench in a way to keep it from slipping off the bolt head so I could use a 5ft breaker bar to break the bolt loose. The main reason why an oil drain plug gets stuck is due to sludge. That didn't work either. Sheesh, way to go pal. Thanks Then I decided to give it a go with the rear, so I got a new 1/2 to 3/8 adaptor from harbor freight because it looked less round on the end than my husky ext. Discussion Starter • #1 • Sep 20, 2016. stripped rear diff ... FLUID TRANSFER PUMP TO REMOVE AND REPLACE THE GEAR OIL ? (sicwitit), Re: I stripped my rear diff fill plug, how can I get it out? Postby Empty V » Tue Oct 06, 2009 7:09 am, Postby JonathanPrem » Tue Oct 06, 2009 7:32 am, Postby Pwnin O'Brien » Tue Oct 06, 2009 7:43 am, Postby Empty V » Tue Oct 06, 2009 7:45 am, Postby Empty V » Tue Oct 06, 2009 7:47 am, Postby Pwnin O'Brien » Tue Oct 06, 2009 7:56 am, Postby Empty V » Tue Oct 06, 2009 7:58 am, Postby Empty V » Tue Oct 06, 2009 7:59 am, Postby sicwitit » Tue Oct 06, 2009 8:58 am, Postby Empty V » Tue Oct 06, 2009 9:03 am, Postby fueler » Tue Oct 06, 2009 10:07 am, Postby sicwitit » Tue Oct 06, 2009 10:12 am, Postby Empty V » Tue Oct 06, 2009 10:35 am, Postby sicwitit » Tue Oct 06, 2009 10:44 am, Postby Empty V » Tue Oct 06, 2009 10:48 am, Postby sicwitit » Tue Oct 06, 2009 10:51 am, Postby Densetsu » Tue Oct 06, 2009 11:12 am, Postby Andrew224 » Wed Oct 07, 2009 9:31 am, Postby Empty V » Wed Oct 07, 2009 12:23 pm, Postby Empty V » Wed Oct 07, 2009 12:27 pm, Postby Andrew224 » Wed Oct 07, 2009 1:12 pm, Postby Andrew224 » Wed Oct 07, 2009 1:15 pm, Postby 02pathy » Wed Oct 07, 2009 1:32 pm, Postby Empty V » Fri Oct 09, 2009 1:19 pm, Postby sicwitit » Fri Oct 09, 2009 1:28 pm, Postby Empty V » Sun Oct 11, 2009 7:31 pm, Return to “Nissan Pathfinder Forum / Infiniti QX4 Forum”. During oxidation, the molecules of engine oil break down. do it the easy way, just have a square fitting welded to it. (fueler), Re: I stripped my rear diff fill plug, how can I get it out? I finally put a 18" breaker bar on it, and it came out. I then drill a hole large enough to thread a bolt to use as a "second" plug. Sheesh, way to go pal. Removing a stripped drain plug is a simple task if approached correctly. I keep all of my tools at our manufacturing shop and hopefully some retard will see it and NOT throw it away and 3. Unfortunately it was too late as it seems the threads on the inside of the plug itself have been stripped. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the Make sure to clean off the crap off the magnet on the drain plug. Dorman 65240. Driving the extension into the hole puts the metal back where it belongs. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. Mar 26, 2010 #1. I'd definitely wait a day (for all of the mid-day guys to come around) before buying tools just so you can get as many ideas from the guys here as possible. A forum for the legendary Nissan Pathfinder and Infiniti QX4. Glad to hear you go the bolt out. The trick here is to first go at a direct angle and then start to angle the hammer so you will back off the plug. Here's some more pics of the old plugs and new ones. Heat is good - you may need quite a lot - a really long bar used carefully will help if you have enough room. Remove the back cover to drain. The refill drain bolt came out easy. It would have been nearly impossible for the exhaust guy to have welded it in perfectly straight so I couldn't go full force with the impact wrench regardless. 5% coupon applied at checkout Save 5% with coupon. For the removal of the plug, try making your own removal tool, as per this page: Got my front differential plug out and changed the fluid today. How to remove a stripped or rounded oil drain plug YouTube. I want to remove this thing and try to tap in an oversize plug in it's place. Cleaned the dirt out of the fill plug and inserted the 10mm allen. M14x1.25 spark plug thread repair kit BIG-SERT p/n 5141E. (02pathy), 240SX Forums | 180SX Forums | Silvia Forums, Sentra Forum / Infiniti G20 Forum / Pulsar / NX Forum, G35 Forum, G37 Forum, G25 Forum, Q40 Forum, G35 and G37 Suspension, Brakes, Wheels and Tires, Infiniti FX35 / FX45 / FX37 / FX50 / QX70 Forum, Nissan Tires, Wheels, Brakes and Suspension, SR20DE / SR20VE / SR20DET Forum (front drive). Information Copyright © 2000-2019 by NICOclub, all rights reserved. 25. Well my machine has 110 hours on the clock so I decided to drain the rear diff oil the last time it was done was by the dealer at the 10 hr service . its the easiest and quickest way. Nissan / Infiniti Truck, Crossover and SUV Forums, Nissan Pathfinder Forum / Infiniti QX4 Forum. (Yes, it is quite messy.) Thanks. Source(s): https://shorte.im/a78AQ. Today’s vehicles are usually built with aluminum oil pans. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. I used some anti seize on the threads to keep it from getting stuck again. It doesn't take much torque with a slightly off-kilter bolt to destroy threads, and over the years, as auto manufacturers migrated from durable steel to lightweight stamped aluminum oil pans, the number of stripped oil drain plugs increased. I sprayed it with pb blaster and applied some heat and still won’t budge. It'll happen on the front to btw. The IS350 uses 90341-18060 fill plug with our 12157-10010 fill plug gasket (encouraging) but I don't know if the threads are the same. I Don't Care About The Money Because My Name Is Made Of Steel. It has a recessed, allen-headed, steel filler plug (1/4") that I've been unable to remove from a cast aluminum housing . I couldn't quite see which it was because of the oil / rust and damage. 4.1 out of 5 stars 11. Get it as soon as Mon, Dec 28. 89. I wish I was there to remove the stubborn stripped internal metric Allan head or Torx bolt. Search " " across the entire site Search " " in this forum Search " " in this discussion Advanced Search Front differential drain plug stuck on my 10m allen socket and new drain plug to replace it. Tiny Bolt, Major Disaster. All proceeds go to supporting the site. Just a little trick I learned from an old mechanic. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. Well I did the rear diff. - Upchurch. Changing my rear differential fluid recently I stripped the aluminum threads out COMPLETELY! Why not just loosen the cover to drain it and fill it from the top plug opening? I had to order it from the dealer/stealer cost about $10 bucks. Have to use a cold chisel and a hammer to removed it. Had to replace it due to damage I cause trying to remove it. Administrator. Performance Tool W54289 VW Audi Oil Drain Plug Tool . If you try to drill through it or anything of the sort then you risk getting metal shavings in your differential. At 01:13 PM 3/7/04 -0800, Dave Plantz wrote: >" I was wondering if you might know how to remove the rear end oil drain plug." Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . he can't do that as it isn't his drain plug thats bad its the fill plug thats bad. So I torched it again and hooked up the impact gun. I've had to do this a number of times on other problems just like yours. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. One of the biggest frustrations when disassembling a vehicle for restoration, or even repair, is the dreaded seized or stripped bolt. But it would feed into the hole but not stop turning. I had a smooth bore where threads used to be! Tool for Removing Drain Plug from gearbox and differential -- TS-204. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. I stripped my rear diff fill plug, how can I get it out? Jump to Latest ... removed front diff drain plug no problem , went to remove the fill plug even having the correct metric allen head socket , it just twisted the aluminum drain plug allen hole . Of course i put my nearly stripped drain plug right back in … First thing I did was buy a new one from toyota. How would one go about removing a drain plug like this? I did a search on the thread and couldn’t find anything addressing this. It's been a while since I've gripped a hockey stick. How are you going to put a notch in a recessed bolt (the fill plug) and use the same method he did? The TSB applies to 1998-99 Chevrolet and GMC K1-1 Suburban, Utility Models, 1998-99 Oldsmobile Bravada with NOV136 or 246 transfer case. Hopefully this time it'll go a little smoother. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. The Brattons catalog doesn't appear to sell any specific wrench for this type of square hole to remove. The fill plug is in the front, by the yoke. Hey guys, I tried to remove my crank case plug today to drain the fluids and the plug decided it was going to sit tight. Got the idea from. Have to used a new washer on both drain plugs. When i did mine. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. 510 Posts . Use that as a penetrating fluid. Built up a short extension and put my long 3/8" drive wrench on it. Today must have been my day. If you can find it, its just a square plug that fits into the hole, and is like 1.5-2" long, weld it in and the other end is sticking out, you then crank that with a huge adjustable and some heat... you can try a 3" extension. Jump to Latest ... have a brand new torque wrench that I would have to assume is in calibration and the manual said to torque that little drain plug to 66 inch pounds + or - 4 ... shaft attached and a cutoff wheel and cut a slot in the allen plug so you can use a standard flat head screwdriver to remove it. DAMN. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. Step 3 - Differential Drain Plug Pipe Tap. You must log in or register to reply here. How to remove a stuck transfer case drain plug. The fluid was dark and smelt like sulfur/rotten eggs. ... On my 11 X the front drain plug is on the bottom of the diff housing with a small drain hole in the "welded on skid plate"! Well I got it out! About 50/50 ratio. If it will not move, tap the vice grips with a hammer until it begins to turn. today. Stripped front diff drain plug...suggestions? Held the chisel with some vice grips to avoid pounding my hand and waled away. Hopefully it's not a big deal. Rear diff drain plug stripped. This plug uses a copper washer that you need from the dealer. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. What's weird is I tried breaking the front fill plug loose last week with 2 ft of 1/2" drive ext and a universal ext so I could get at it outside the wheel well. I can see why people on the forum are so adamant about fluid changes ie. The 1/2" breaker is slightly small for the task, combined with the force neeed to break the thing loose - i wrapped tape around the 1/2" and it fit snug enough to get the thing out. Use a magnet to make sure that all the metal shavings are removed from the differential housing. Irwin sells some really good stripped bolt extractors same size as a normal socket would be. Differential Plug.

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